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The automotive industry is always presenting new challenges for the tool manufacturing industry. For example, advanced materials, such as carbon fiber reinforced composites, are machined in the production of today’s electric automobiles and difficult to machine, heat-resistant cast steel turbochargers are produced and assembled to smaller engines for greater power and reduced emissions. Both applications place increased demands for advanced cutting tool material, geometries, and coatings.
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STATOR HOUSING
Cylinder Block
Connecting Rod
Turbocharger
Gearbox Housing
Steering Knuckle
Brake Disk
DIE & MOLD
Composites
Cartridge
Roughing/Finishing
Experience the productivity advantages that YG-1's custom designed PCD Cartridge Milling Cutter provides. It's an ideal solution for milling large surfaces to precise requirements - such as the cylinder block to cylinder head interface.
YG-1 manufactures multi-functional tools, such as carbide chamfering drills, designed to save valuable time and money combining two very common operations into one advanced tool.
YG-1 has a wide range of threading tools and are some of the most innovative in the world. Innovations including special thread geometries to prevent over feeding and multipurpose taps designed to thread a range of materials, including cast aluminum and cast iron, are engineered for use in engine manufacturing.
YG-1 provides a wide range of Indexable Tools for precise boring of cylinder bores - including carbide inserts for roughing and CBN (for higher cutting speed) or carbide inserts for finishing. YG-1 finishing tools feature an advanced cartridge adjustment clamping system that allows for axial adjustment along with lateral (boring diameter) positioning of the CBN insert to meet exact tolerance requirements.
YG-1 provides a wide range of Indexable Tools for precise boring of connecting rod openings - including carbide inserts for roughing and CBN inserts for finishing. YG-1 finishing tools feature an advanced cartridge adjustment clamping system that allows for axial and lateral adjustment for precise size control.
Fixed pocket seat (indexable inserts)
Fine adjustable
special cartridge system
YG-1s’ End mills are recognized worldwide as the best. 4G Mill and V7 Plus End mills offer a variety of flutes and geometries that address the demands of a wide range of applications.
YG-1 manufactures multi- functional tools, such as carbide chamfering drills, designed to save valuable time and money combining two very common operations into one advanced tool.
YG-1 has a wide range of threading tools and are some of the most innovative in the world. Innovations including special thread geometries to prevent over feeding and multipurpose taps designed to thread a range of materials, including cast aluminum and cast iron, are engineered for use in engine manufacturing.
YG-1 offers a range of Indexable Tools with a variety of insert geometries and grades. YG-1’s indexable milling cutters come in a variety of sizes for shell cutter and shank cutter configurations. For facing operations, YG-1 offers the Universal YG602 Grade inserts in 90°, square, and octogonal insert shapes (ISO Axxx, Sxxx, Oxxx types)
YG-1’s solid End mills maintain worldclass performance. It comes in numerous configurations and geometries as standard products Even to handle the most heavyduty applications with ease.
YG-1 offers a range of indexable cutters for facing large areas. YG602 Grade inserts allow for optimal cutting speeds while maintaining accuracy and excellent surface finish.
Experience the time saving benefits of specially designed tools for machining exhaust manifold and exhaust ports using YG-1’s YG1001/YG3010 Grade inserts for highly heat-resisting material, delivering exceptional results every time.
For finishing the inner bore of a wheel carrier to a precise surface finish that meets the rigorous standards of the automotive industry, YG-1 engineers developed a bore finishing tool with PCD inlays customized to meet the end user's specifications.
Aluminum is not easy to machine due to long chips, for solid milling, and edge build up, for indexable milling. YG-1’s German Tech Center developed a range of custom PCD tools for machining aluminum. These PCD tools provide a two-fold advantage; extreme cutting speed and the elimination of edge build up. These side milling cutters with staggered cutting edges provide a smooth finish and very high productivity.
YG-1 offers a special 2 flute cutter with PCD inlays for fast face milling smaller surfaces.
YG-1 has the capability to deliver complete machining solutions tailor made to meet the most challenging demands. This includes complex multi-step drills with PCD inlays for high productivity and trouble free operation.
YG-1 is known world wide as a premier round tool manufacturer and offers multiple series of carbide drills for use in a variety of materials including cast iron.
YG-1 offers customized tools to meet the challenges of automotive manufacturing. This includes custom tooling such as ganged indexable milling cutters with tangential carbide inserts coupled with a chamfer drill for a single solution to reduce cycle time.
Experience the time saving benefits of YG-1's specially designed tools for machining steering knuckles. Use YG1010/YG3115 Grade inserts for cast iron to deliver exceptional results every time.
For finishing the inner bore of a wheel carrier to a precise surface finish that meets the rigorous standards of the automotive industry, YG-1 engineers developed a bore finishing tool with PCD inlays customized to meet the end user’s specifications.
YG-1 manufactures multi-functional tools, such as carbide chamfering drills, designed to save valuable time and money combining two very common operations into one advanced tool.
YG-1 offers a large variety of indexable turning tools and carbide inserts with multiple grades including YG3020 Grade specifically engineered for steel applications. Visit YG-1 online and download the Indexable Cutting Tools catalog, or contact one of many local sales representative to learn more about other options YG-1 can provide.
YG-1 manufactures multi-functional tools, such as carbide chamfering drills, designed to save valuable time and money combining two very common operations into one advanced tool.
YG-1 is known world wide as a premier round tool manufacturer and offers multiple series of carbide drills for use in a variety of materials including cast iron.
Modern vehicle body parts such as doors, hoods, and fenders are manufactured with sophisticated dies and molds.
YG-1 offers comprehensive solutions for machining Die & Mold sets used for the production of automotive body parts and many other applications. Scan the provided QR code to access our Die & Mold Solutions brochure.
K Cast Iron
N NonFerrousMetals(Aluminum)
More and more, composite materials are becoming increasingly prevalent across the entire manufacturing sector. There is an ever growing trend in the automotive industry to make use of the advanced properties of CFRP (Carbon Fiber Reinforced Plastics), GFRP (Glass Fiber Reinforced Plastics) and other such materials once only the domain of advanced aerospace projects. Prime example of composite materials used outside of aerospace are the various body components for the automotive industry. In keeping pace with the most cutting-edge technologies and trends, YG-1 has developed a wide range of diamond-coated and PCD cutting tools for a wide variety of composite materials. Scan the provided QR code to access our Composites Materials - Tools Solutions for Industries brochure.
Specially developed for YG-1 precision bore finishing tools. The cartridge carries a replaceable Carbide/CBN/PCD insert and it can be precisely adjusted axially as well as laterally by loosening the locking screw and adjusting the Tool Diameter & Angle of Attack adjustment screws and axial clamp. This system allows for fine-tuned adjustments to satisfy the most demanding requirements for tight tolerances and exact bore dimensions.
YG-1’s new cartridge with indexable carbide, CBN, or PCD inserts mounted and secured by a robust clamping system, offers greater lateral adjustment due to the incorporated bending point. This cartridge features double locking screws to insure precision while also allowing for additional axial movement. As with previous versions, this cartridge can be axially and laterally adjusted with the corresponding clamps.
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P Steel
